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FLY ASH AS A COMPONENT OF THE REINFORCEMENT OF LIGHT ALLOY METAL MATRIX COMPOSITES. PART 1. COAL COMBUSTION BY-PRODUCTS MANAGEMENT


The first part of the publication presents the structure of global power industry market. Fundamental technologies of heat and electricity production in conventional coal combustion processes are considered,with sp...

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MODEL STUDIES OF SAND RECLAMATION FROM THE WASTE MOULDING MIXTURES WITH NEW INORGANIC BINDER USED FOR CASTING OF ALUMINIUM ALLOYS


The article presents the results of model tests and studies of the sand reclamation from waste moulding and core mixtures with an inorganic geopolymer binder, used in the trial production of pilot castings...

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DEVELOPMENT OF TECHNOLOGY TO MANUFACTURE „MODIFIED BENTONITE” USED IN PRODUCTION OF STEEL CASTINGS WITH SPECIAL REGARD TO CASTING SURFACE QUALITY


The article presents the most important results of the research, development and implementation studies carried out under one of the Target Projects as a result of cooperation between the CERTECH Technical and Comm...

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EFFECT OF HEAT TREATMENT ON THE MECHANICAL PROPERTIES OF GS-20Mn5 CAST STEEL ASSIGNED FOR OPERATION AT LOW TEMPERATURES


The study formed a part of industrial (applied) research executed under Target Project ROW-II-403/2008 at MAGNUS-NORD in Toruń. The aim of the study was to select the heat treatment parameters ensuring the require...

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FROM FORGING TO CASTING – A CONVERSION IN BOTH MATERIAL AND DESIGN


The study presents an analysis of the possibilities to change the fabrication technology of a rocker for automotive applications, changing also the type of material used for this element. The application of high-st...

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CONTROL OF GRADED STRUCTURE IN GASARS


Development of instruments for micro- and macrostructure design in functionally graded materials is a challenge for the modern industry. In this path, mathematical modeling and numerical simulation are extremely he...

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APPLICATION OF GEOPOLYMER BINDER IN MANUFACTURING OF CASTING FROM FERROUS ALLOYS


The article presents the results of laboratory and industrial tests on the application of a new geopolymer Rudal A binder used in production of moulding and core sands for castings from carbon and alloyed cast stee...

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RECYCLING OF WASTE FLY ASH FORMED DURING COMBUSTION OF HARD COAL FOR USE IN MOULDING MIXTURES MANUFACTURE


The article is a compilation of the most important results obtained during execution of own research project regarding the possibility of using fly ash formed during combustion of hard coal as a base granular material ...

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HIGH-QUALITY FOUNDRY BENTONITE MADE FROM THE RAW DRIED MATERIAL AND SELECTED FRACTIONS FORMED IN THE PRODUCTION OF HYGIENE SORBENTS


The paper presents the results of laboratory and industrial tests undertaken in order to develop and implement in foundry production the high-quality bentonite made from the raw dried material and selected fractions formed in the production of hyg...

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STUDIES OF ODOUR NUISANCE IN INVESTMENT FOUNDRY


The emission of odours associated with the activities of various industrial plants and facilities is treated as a nuisance, and not as a factor harmful to humans and the environment. The smell, even when subjectively perceived as pleasant, with a ...

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ANALYSIS OF THE STATE OF STRESS IN CAST BODIES, COVERS AND WEDGES OF THE WEDGE GATE VALVES USED IN GAS NETWORKS


Numerical analysis was carried out to establish the operating stress distribution in softsealed gate valves cast from ductile iron EN-GJS-400-15 for the gas network of PE pipes. The analysis was carried out with ANSYS software, based on data and d...

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APPLICATION OF THE FLOW 3-D SOFTWARE FOR SIMULATION OF THE SPHEROIDAL IRON CASTING AND SOLIDIFICATION. PART 2


A simulation analysis was carried out on the casting and solidification of EN-GJS-400-15 spheroidal iron for production of soft-sealed wedge gates for PE pipe gas networks. The analysis was made in the Flow-3D software. Based on the engineering do...

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THE COMPARISON OF THE MICROSTRUCTURE AND THE MECHANICAL CHARACTERISTIC OF AUSTEMPERED DUCTILE CAST IRON AND STEEL SUBJECT TO DYNAMIC DEFORMATION USING THE TAYLOR TEST


The article attempts to compare the resistance of austempered ductile cast iron and S215 steel to dynamic loads. The samples were subject to research using the Taylor test methodology at different speeds of deformation, in order to determine the c...

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SIMULATION TESTS TO FORECAST SELECTED PROPERTIES OF THIN-WALLED CASTS OF DUCTILE IRON DOMES


Thin-walled dome casts (hemispheres) with a wall thickness of 4.2 and 10.3 mm made of ductile iron underwent simulation tests within the frame of forecasting the tendency to create residual stresses, casting defects, the shaping of structures and ...

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Reclamability of moulding sands with new inorganic binders for non-ferrous castings


The article presents results of an investigation which constitutes a section of research under the project POIG.01.01.02-00-015/09 "Advanced materials and technologies", one of the aims which is the introduction of new ecological inorganic binders...

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The application of bentonite in classical moulding sands


The article presents results of laboratory tests to develop a new generation of foundry hybrid bentonite. Hybrid bentonite is intended for use as binder for synthetic moulding sands and sandmixes. In the previous practice foundry bentonite was a p...

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The ecological aspect of moulding sands with new inorganic binders in the process of pouring moulds with liquid metal


One of the factors which influence development tendencies within the scope of moulding sands used in foundry practice is environmental protection. Hence, while assessing technologies, the composition of utilised materials and emissions of harmful ...

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The use of TTT diagrams of low-alloy ductile cast iron to develop a technology for the production of ADI


The presented paper is a description of the significance of CCT and TTT diagrams in the processes of heat treatment of ductile cast iron, and especially during the production of ADI. A review of literature in the subject was made. Own research inc...

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Research problematics of casting technology machines and equipment


The article discusses the research problematics of machines and equipment for casting technologies, with the consideration of the scope of research performed in Poland in the second half of the twentieth century at main domestic university facilit...

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High temperature performance of materials for the energy sector exposed to water steam


In this work, issues regarding the energy sector in Poland are described in terms of subcritical technology which is commonly used and plays the most important role in electric power production. In such technology steam temperature reaches 500-530...

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Application of topological optimisation in forming of cast cellular structures


Cellular structures are critical components which perform as energy absorbers in the defense, aerospace and automotive industries. Simultaneous application of topological optimisation algorithms for strength forming, solidification simulation soft...

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Waste moulding sand as a substitute aggregate in the manufacture of autoclaved cellular concrete


The article presents the results of research on the possibilities of utilizing waste moulding sands with silicate and geopolymer binders in the production of autoclaved cellular concrete. The high content of silica in the waste moulding and core s...

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Production of castings with non-dendritic structure using the Rapid Slurry Forming method


The article describes several variations of the semi-solid metal processing (SSM) technique rendering castings with non-dendritic structure and significantly improved mechanical properties. The metal slurry was produced using the Rapid Slurry Form...

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Comparative analysis of solidification curves obtained by thermal analysis system and multi-channel digital recorder


The aim of the study was to determine the possibilities and conditions for the use of a multi-channel digital recorder to control cast iron quality by rapid thermal analysis. A computer program cooperating with a digital recorder was developed. It...

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Simulation of the volume and distribution of air entrapped by liquid metal in a test mould for the pressure die casting process


Computer programs are now a common tool aiding the engineer’s work on structure design. The design of foundry moulds used in the pressure die casting process, based on the casting design and effectively utilising the ability to create 3D ima...

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The assessment of the uniformity of the silica sol structure


Issues related to the characteristics and production of silica sols are discussed. The impact of characteristic parameters of the structure of silica sols with different participation of SiO2, Na2O and the values of silica mo...

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Microstructure of selected 7xxx series aluminum alloys obtained by semi-continuous casting


The study was conducted for two selected 7xxx series aluminum alloys according to PN-EN 573-3:2010 - Polish version. The analysis of ingots was carried out on 7003, 7003S and 7010, 7010K alloys with a similar ratio of zirconium content. Symbols S ...

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Cast iron with vermicular graphite as a prospective material


The study presents the general data on modern cast iron with vermicular graphite, developed in Poland, which can be successfully used for casts of machine and device elements, especially those working under the conditions of thermal fatigue....

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Thermal conductivity of carbon-reinforced metal-matrix composites


The paper presents a critical analysis of the current state-of-the-art thermo-physical properties of metal composite materials, in which different types of carbon reinforcing phase have been used: graphite, diamond, carbon fibres, carbon nanotubes...

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Development and optimization of casting technology on part of the suspension of a heavy vehicle used in difficult environmental wetland conditions


The development of a new element is a very complex procedure requiring a combination of many factors related to the design and manufacture phases. The most efficient way is to use computer simulation which allows for verification of the whole desi...

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Chromatographic analysis of selected products of thermal decomposition of core sands made in cold-box technology


Loose rapid hardening masses with synthetic resins, customarily called cold-box technologies, have dominated the process of casting core production. A distinguishing feature of these technologies is the manner of mass preparation without the use o...

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Investigation of mechanical properties and coefficients of sound insulation of innovative silicone composite material


A new non-combustible, non-flammable, waterproof, long-lasting, heat-insulating composite material was made of glass foam granules (derived from glass waste) and a hydraulic inorganic binder in the form of a white Portland cement solution (CE...

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Development of a technology for the production of ceramic moulds with reduced thermal conductivity to control the solidification of thin-walled castings


During the project a technology of making ceramic moulds using aluminosilicate microspheres was developed. According to the developed technology, ceramic samples were used to determine thermal conductivity in the temperature range of 500°C to ...

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Investigation of the interaction between the CuZn38Pb2 matrix and the Fe reinforcement phase during the production of the complex relief MMCs


The present paper is relevant to the investigation of the interaction between the copper alloy metal matrix (CuZn38Pb2) and the reinforcement phase (Fe) during the production of "hybrid" complex relief MMCs. An innovative production method is used...

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Selected casting processes in the aspect of their effect on the environment protection


The article discusses the impact of selected operations of the casting production technological process on the workplace environment, as well as on the external environment. The casting production is associated with technological operati...

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Preliminary testing of microwave-cured joints made of adhesives based on hydrated sodium silicate and quartz sand


In this paper an attempt was made to explain the phenomena accompanying the formation and destruction of bonded elements of moulds and cores in which a mixture of unmodified hydrated sodium silicate with a molar module of 2.9 (...

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Material-technological conversion of nickel alloys. Part 1. The classification and application of nickel alloys


The present study was created as a result of the execution of the project entitled "Technological conversion of nickel alloys working under extreme conditions". This project, contract No.: TANGO2/340100/NCBR/2017 of 28.04.2017 ...

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Simulation analysis of liquid metal flow through an innovative reaction chamber (and its shape optimization) used in ductile iron production technology


Ductile iron castings are widely used in many industrial branches because of their mechanical properties. The production process of such a grade of cast iron requires the maintenance of the technological regime and the purity of initial charge mat...

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Testing of mechanical properties and computer simulations of the manufacturing process of castings obtained in gypsum moulds from high-strength AlZnMgCu aluminum alloys


The paper presents an attempt to assess the mechanical properties of high-strength AlZnMgCu aluminium alloy samples cast in gypsum moulds. The first stage of the study involved the use of computer simulations to select the opti...

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Industrial mineralogy of the Polish fly ashes and their unique utilization


This study was undertaken to recognize sintering-, softening-, melting-, flow temperature, mineralogy, chemistry and prospects for utilization of the Polish fly ashes (FA, FAs). The study is metallurgy-foundry oriented, i.e. it regards the ashes a...

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